Key Features

● Revolutionary Dual-Motor Dual-Two-Stage-Pump System: Features two independent 8.0HP heavy-duty high-torque motors and matched two-stage compression pump assemblies, delivering an unprecedented 1630L/min total air delivery at 12Bar high pressure, the highest in its class for single-phase power supply.

● Advanced Two-Stage Compression Technology: Each pump adopts a two-stage compression design with Dia.105mm low-pressure cylinder and Dia.55mm high-pressure cylinder, providing superior compression efficiency, lower discharge temperature and higher energy efficiency compared to single-stage compressors.

● Industry-Leading 12Bar High Working Pressure: Delivers a stable 12Bar (174PSI) working pressure, making it ideal for high-demand applications that require higher air pressure than standard 8Bar or 10Bar compressors.

● Intelligent Load-Adaptive Operation: Can operate with one or both motors simultaneously, automatically adjusting output to match air demand, significantly reducing energy consumption during light-load conditions by up to 50%.

● Built-In Redundancy Design: If one motor requires maintenance or experiences a fault, the other motor can continue operating independently, minimizing downtime and ensuring uninterrupted production.

● Ultra-Long-Stroke Design: Features an extended 89mm stroke length, optimized for maximum air displacement per revolution and superior compression efficiency.

● Optimized Ultra-Low Speed Operation: Operates at a rated pump shaft speed of only 830R.P.M, the lowest in its class, perfectly balanced for maximum air compression efficiency, minimal component wear, ultra-low vibration and exceptionally quiet operation.

● 1000L Ultra-Large Capacity Horizontal Air Tank: CE/ASME qualified extra-thick gauge steel horizontal air tank provides massive extended air reserve, drastically reducing motor startup frequency and ensuring stable pressure output even during peak demand.

● Dual Independent Cooling Systems: Each pump assembly features its own large cooling fan and finned pump head, providing superior heat dissipation and preventing overheating during continuous full-load operation.

● Heavy-Duty Stationary Industrial Design: Built for permanent installation in industrial facilities with reinforced construction and stable low-profile horizontal configuration, equipped with heavy-duty anti-vibration mounting feet.

● Global Voltage Compatibility: Supports 220-240V single-phase input voltage, making it suitable for use in most countries and regions worldwide without requiring three-phase power.

Expert Advice

●  Daily Tank Maintenance: Always drain condensed water from the multiple drain valves at the bottom of the 1000L horizontal air tank immediately after each use. For 24/7 continuous operation, perform drainage every 6 hours to prevent severe internal corrosion and ensure the highest quality compressed air.

●  High Pressure Operation: This compressor is designed for a maximum working pressure of 12Bar (174PSI). Never attempt to adjust the pressure switch beyond this factory setting as it may cause serious safety hazards.

●  Dual-Motor System Maintenance: Regularly inspect both motors and pump assemblies for proper operation. Ensure both belt-drive systems have equal tension and wear characteristics for balanced performance.

●  Belt Drive Maintenance: Inspect all drive belts for wear, cracks or tension issues every 2 months. Replace the complete belt set for both pumps every 10 months for optimal power transfer and reliability.

●  Lubrication Management: Check the lubricating oil level in both two-stage pumps before each startup. Replace the pump oil in both units simultaneously every 200 operating hours to maintain optimal performance and extend service life under high-pressure conditions.

●  Pressure Safety Regulation: Always use pressure regulators and safety valves rated for at least 15Bar when operating this compressor. Ensure all pneumatic tools and equipment are rated for 12Bar operation.

●  Operation Limits: Avoid continuous operation beyond the rated duty cycle. Allow a 30-minute cooling break after every 30 minutes of continuous full-load operation with both motors running.

●  Installation Guidelines: Install the compressor on a flat, level, reinforced concrete foundation at least 250mm thick. Ensure there is at least 2.5 meters of clear space around the unit for proper ventilation and maintenance access.

●  Storage Guidelines: When storing for extended periods, drain all moisture completely from the 1000L air tank, top up the lubricating oil in both pumps and store in a dry, well-ventilated area away from direct sunlight and corrosive substances.

Troubleshooting Guide

FAQs

▼ What is the advantage of two-stage compression compared to single-stage compression?

Two-stage compression provides three key advantages: 1) Higher working pressure capability (up to 12Bar vs 10Bar for single-stage); 2) Lower discharge air temperature, which reduces moisture content and extends component life; 3) Higher energy efficiency, especially at higher operating pressures.

▼ What applications is this compressor suitable for?

The Cyclone Z-1.60EU 1000L 16HP dual-motor two-stage industrial belt-driven compressor is ideal for large-scale manufacturing plants, heavy industrial facilities, shipyards, mining operations, automotive assembly lines and continuous 24/7 high-pressure pneumatic operations including heavy sandblasting, industrial spraying, pneumatic presses and multiple simultaneous high-demand tool operations.

▼ What is the total air delivery of this compressor?

The compressor delivers 815L/min from each two-stage pump assembly, providing a total industry-leading 1630L/min air delivery at 12Bar working pressure, sufficient for the most demanding high-pressure industrial applications.

▼ Can this compressor operate with only one motor?

Yes, the dual-motor system is designed to operate with one or both motors simultaneously. This allows for energy-efficient operation during light-load conditions and provides built-in redundancy to minimize downtime.

▼ What are the advantages of the 1000L ultra-large air tank?

The 1000L CE/ASME certified horizontal air tank provides massive extended air reserve, drastically reducing motor startup frequency, minimizing energy consumption and enabling prolonged continuous operation of high-demand industrial equipment. The extra-large capacity ensures stable pressure output even during peak demand periods.