Cyclone Z-1.20EU Big Air Delivery, High Pressure Industrial Belt Driven Compressor Industrial-Grade Dual-Motor Dual-Pump Belt-Driven Air Compressor | 500L Extra-Large Tank & Industry-Leading 1360L/min Total Air Delivery
Engineered for the most extreme heavy-duty industrial operations requiring massive compressed air output, the Cyclone Z-1.20EU big air delivery high pressure industrial belt driven compressor features a revolutionary dual-motor dual-pump system with two independent 6.0HP high-torque motors, matched ultra-large-bore dual-cylinder pumps, high-efficiency belt-drive transmission systems and a 500L extra-large capacity horizontal air tank. Delivering an unprecedented 1360L/min total air delivery with dual working pressure capabilities, this unit is purpose-built for large-scale manufacturing plants, heavy industrial facilities, shipyards, mining operations and continuous 24/7 heavy-duty pneumatic applications. Backed by Cyclone's stringent manufacturing standards, it ensures reliable non-stop performance even under the most extreme industrial working conditions.
Category:
Belt Driven Compressors-(Italy Style Mono block Air Pump)
Product Details
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On the technical data plate we will state following information |
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Name |
Big Air Delivery,High pressure Industrial Belt Driven Compressorr |
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Cyclone Model NO: |
Z-1.20EU |
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Motor Peak Power |
6.0Hp+6.0HP/4.5KW+4.5KW |
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Input Voltage: |
220-240V |
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Air Delivery |
680L/MIN*2 |
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Pump Shaft Rated Speed |
890R.P.M |
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Piston Size |
2*Dia.90mm |
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Stroke size |
60mm |
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working pressure |
8Bar /0.8Mpa/116PSI 10Bar/1Mpa/145PSI |
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Tank Capacity |
Ce/ASME Qualified 500Lt Air Tank |
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Medium |
Nonlethal Compressed Air |
Key Features
● Industry-Leading Ultra-High Volume Air Delivery: Achieves an exceptional 750L/min air delivery, providing uninterrupted high-pressure airflow for multiple heavy-duty pneumatic tools and industrial equipment operating simultaneously.
● Heavy-Duty Industrial 7.5HP High-Torque Motor: Delivers 5.5KW peak power output with massive starting torque, ensuring rock-solid stable performance under continuous full-load heavy-duty operating conditions.
● Ultra-Large-Bore Dual-Cylinder Design: Features oversized 2*Dia.90mm pistons with extended 60mm stroke length, optimized for maximum air displacement per revolution and superior compression efficiency.
● Dual Working Pressure Capabilities: Supports both 8Bar (116PSI) and 10Bar (145PSI) maximum working pressures, adapting to the full range of industrial pneumatic tool and equipment requirements.
● 500L Extra-Large Capacity Wheeled Horizontal Air Tank: CE/ASME qualified extra-thick gauge steel horizontal air tank provides massive extended air reserve, drastically reducing motor startup frequency, minimizing energy consumption and enabling prolonged continuous operation of high-demand industrial equipment.
● Highly Portable Wheeled Design: Equipped with 2 large rear rubber wheels, 2 front swivel casters and an ergonomic push handle, allowing for effortless mobility around large construction sites, industrial facilities and job locations.
● Optimized Ultra-Low Speed Operation: Operates at a rated pump shaft speed of only 980R.P.M, perfectly balanced for maximum air compression efficiency, minimal component wear, ultra-low vibration and exceptionally quiet operation.
● High-Efficiency Belt-Drive Transmission System: Provides smooth power transfer, excellent vibration isolation and easier maintenance compared to direct-drive models, significantly extending the service life of all critical components.
● Durable Matte Gray Finish: Features a corrosion-resistant matte gray coating that provides excellent scratch resistance and maintains a professional appearance even in harsh working environments.
● Global Voltage Compatibility: Supports 220-240V input voltage, making it suitable for use in most countries and regions worldwide.
Expert Advice
● Daily Tank Maintenance: Always drain condensed water from the multiple drain valves at the bottom of the 500L horizontal air tank immediately after each use. For 24/7 continuous operation, perform drainage every 6 hours to prevent severe internal corrosion.
● Dual Pressure Operation: Select the appropriate working pressure (8Bar or 10Bar) strictly according to the specific requirements of your industrial equipment. Using higher pressure than necessary will significantly increase energy consumption and accelerate wear.
● Dual-Motor System Maintenance: Regularly inspect both motors and pump assemblies for proper operation. Ensure both belt-drive systems have equal tension and wear characteristics.
● Belt Drive Maintenance: Inspect all drive belts for wear, cracks or tension issues every 2 months. Replace the complete belt set for both pumps every 10 months for optimal power transfer.
● Lubrication Management: Check the lubricating oil level in both pumps before each startup. Replace the pump oil in both units simultaneously every 250 operating hours to maintain balanced performance.
● Pressure Safety Regulation: Never exceed the maximum working pressure of 10Bar (145PSI). Adjust the pressure regulator precisely to match your equipment's requirements for optimal energy efficiency and safety.
● Operation Limits: Avoid continuous operation beyond the rated duty cycle. Allow a 25-minute cooling break after every 35 minutes of continuous full-load operation with both motors running.
● Installation Guidelines: Install the compressor on a flat, level, reinforced concrete foundation at least 200mm thick. Ensure there is at least 2 meters of clear space around the unit for proper ventilation and maintenance access.
● Storage Guidelines: When storing for extended periods, drain all moisture completely from the 500L air tank, top up the lubricating oil in both pumps and store in a dry, well-ventilated area.
Troubleshooting Guide
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Problem |
Possible Cause |
Recommended Solution |
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Compressor fails to start |
1. No power supply or damaged power cord 2. Blown fuse or tripped circuit breaker 3. Faulty pressure switch 4. Motor overload protection activated |
1. Check power connection and inspect cord for damage 2. Reset circuit breaker or replace fuse with correct rating 3. Test and replace faulty pressure switch 4. Allow motor to cool completely for 45 minutes before restarting |
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Only one motor runs |
1. Faulty pressure switch for the second motor 2. Blown fuse or tripped breaker for one circuit 3. Defective motor starter or relay 4. Motor overload protection activated on one unit |
1. Test and replace faulty pressure switch 2. Reset circuit breaker or replace fuse 3. Test and replace defective starter or relay 4. Allow the affected motor to cool completely |
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Pressure builds too slowly or fails to reach 10Bar |
1. Air leaks in hoses, fittings, check valve or 500L tank 2. Worn piston rings or valves in either pump assembly 3. Clogged air intake filters 4. Loose or slipping drive belts 5. Pump shaft speed below 890R.P.M |
1. Perform a thorough leak test with soapy water and repair all leaks 2. Inspect and replace worn components in both pumps 3. Clean or replace both air intake filters 4. Adjust belt tension or replace worn belt sets 5. Check motor operation and power supply voltage |
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Motor runs but no air pressure |
1. Broken intake or exhaust valve in either pump 2. Seized pump mechanism due to insufficient lubrication 3. Damaged pump shaft or bearings 4. Leaking check valve in the 500L tank |
1. Inspect and replace faulty valves in both pumps 2. Check pump lubricating oil levels and top up if necessary 3. Repair or replace damaged pump components 4. Inspect, clean or replace the leaking check valve |
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Excessive noise or vibration |
1. Loose mounting bolts or fasteners 2. Worn motor or pump bearings in either unit 3. Unbalanced flywheels or motor pulleys 4. Uneven foundation surface 5. Low pump lubricating oil level 6. Misaligned or worn drive belts |
1. Tighten all bolts and fasteners securely 2. Replace worn bearings in both motors and pumps 3. Service or replace unbalanced pulleys 4. Ensure compressor is installed on a level reinforced foundation 5. Top up pump lubricating oil to recommended levels 6. Align pulleys and adjust belt tension or replace belt sets |
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Motor overheats |
1. Continuous overload operation beyond duty cycle 2. Clogged motor cooling vents 3. Poor ventilation in operating area 4. Excessively tight drive belts5. Power supply voltage outside 220-240V range |
1. Allow sufficient cooling breaks between operation cycles 2. Clear all obstructions from both motor cooling vents 3. Ensure proper ventilation with dedicated exhaust system 4. Adjust belt tension to proper level5. Ensure power supply voltage is within specified range |
FAQs
▼ What are the advantages of the dual-motor dual-pump system?
The dual-motor dual-pump system provides three key advantages: 1) Unprecedented 1360L/min total air delivery for the most demanding applications; 2) Intelligent load-adaptive operation that saves energy during light-load conditions; 3) Built-in redundancy that ensures uninterrupted operation even if one motor requires maintenance.
▼ What applications is this compressor suitable for?
The Cyclone Z-1.20EU 500L 12HP dual-motor industrial belt-driven compressor is ideal for large-scale manufacturing plants, heavy industrial facilities, shipyards, mining operations, automotive assembly lines and continuous 24/7 heavy-duty pneumatic operations including sandblasting, heavy impact wrenches, large spray systems and multiple simultaneous tool operations.
▼ What is the total air delivery of this compressor?
The compressor delivers 680L/min from each pump assembly, providing a total industry-leading 1360L/min air delivery, sufficient for the most demanding industrial applications and simultaneous operation of dozens of high-demand pneumatic tools and equipment.
▼ Can this compressor operate with only one motor?
Yes, the dual-motor system is designed to operate with one or both motors simultaneously. This allows for energy-efficient operation during light-load conditions and provides built-in redundancy to minimize downtime.
▼ What is the pump shaft rated speed?
The pump shaft rated speed is only 890R.P.M, optimized for maximum air compression efficiency, minimal component wear, ultra-low vibration and exceptionally quiet operation, significantly extending the service life of all critical components.
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